Energy Optimization

GCT has extensive expertise in energy optimization, including process plant energy intensity assessments, and process unit energy optimization. GCT regularly performs energy assessments for process equipment and off-gas systems. Specific capabilities include:

Audit and assessment of existing process operations with respect to productivity, efficiency, and environmental considerations

Benchmarking of energy consumption in process operations

Evaluation of material inputs, equipment capabilities and operating practices aimed at improved operating efficiency

Smart-Gas® technology – a proven low maintenance, user-friendly, and modular tool using proprietary software which enables melt shops to optimize their EAF’s total energy usage in real-time, while providing guaranteed minimum overall net savings of at least US $1.00/ton, plus safety and environmental benefits without the need to measure off-gas chemistry.